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CRISTAL-SHAIRCO: A LEADING PRIVATE INDUSTRIAL
GROUP WITH A GLOBAL REACH |
| From
motorway lights to airport furniture, civil and military installations
to home fittings, there are few places where Shairco products
are not in evidence |
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| The Cristal plant in Yanbu has
expanded and is now the epicentre of the largest
privately owned chemical company in the kingdom.
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Viewed at night, the King Fahd Causeway is a 15-mile
blaze of golden light reflected in the calm waters of
the Gulf of Bahrain. The spectacular illumination of
the four-lane highway linking Saudi Arabia with Bahrain
comes from 1,600 fibreglass lighting poles supplied
by Shairco,
a Saudi-owned company that has quite literally
lit up the Kingdom. Thousands more of Shaircos
lighting poles adorn the streets and a variety of civil
and military installations in Saudi Arabia and other
countries in the region.
Since its foundation in 1979, Shairco has grown into
one of the biggest manufacturers of fibreglass products
in the Middle East, supplying items for a wide variety
of uses, from industrial, architectural and institutional,
to domestic, marine and automotive.
Check in at an international airport anywhere from Riyadh
to Tunis, Amman, Cairo, Khartoum, Kuwait, Doha or Tripoli
and you will find yourself standing at one of Shaircos
counters or sitting on one of its seats. The company
supplied the ceiling of the Islamic Development Bank
headquarters in Jeddah, while for the home it manufactures
everything from doors, bathtubs and beds to swimming
pools. Its factory in Madinat Yanbu al-Sinayah in western
Saudi Arabia is one of the biggest of its kind in the
world.
Shairco has been involved in a number of high-profile
projects in the field of real estate development, including
the prestigious Al-Shair residential complex, which
commands a superb view of the Prophets Holy Mosque
in Madinah.
Major projects to which it is currently contributing
include a new airport for the Madinah region, the Madinah-Yanbu
and Jeddah-Riyadh railways, a free zone in Yanbu and
the Nabaa complex of industrial clusters, also in Yanbu.
High standards have won Shairco products international
recognition. The Saudi Arabian Standards Organisation
has awarded the company a seal of quality mark and it
is one of the few firms to have gained ISO 9001 certification
for quality management, covering both design and manufacture.
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| A land link between Saudi Arabia
and the island of Bahrain, the King Fahd Causeway
is lit by Shairco’s cost-effective fibreglass poles |
Talal Al-Shair, Shaircos founder, Chairman and
CEO, also heads Cristal,
the largest privately owned chemical company in the
Kingdom. Otherwise known as the National Titanium Dioxide
Company, Cristal uses rutile ore imported from places
such as Australia and Canada to produce TiO2, or titanium
dioxide, a pigment used in the manufacture of paints,
powder coatings, plastics, textiles, paper and other
products.
Based in Jeddah, Cristal is a joint venture owned
by three partners: TASNEE, the National Industrialisation
Company (66%) and the Gulf Investment Corporation (33%).
The sole producer of TiO2 in the Middle East and North
Africa, and a leading world supplier, the company has
been producing TiO2 at its ultra-modern Yanbu Al-Sinaiyah
plant since 1991.
Cristal has built up a strong market worldwide, exporting
to more than 70 countries. Liaison with overseas customers
is handled from its offices in the UK and Singapore,
and the company also owns three warehouses in Europe
and one in Singapore.
In 2002 Cristal raised its annual production capacity
from 70,000 tons to 100,000 tons to meet steadily increasing
global demand. Since then the market for TiO2 has continued
to grow, prompting moves by the company to further expand
its Yanbu facility.
Demand for our products is increasing,
says Dr Al-Shair. We are going through a second
expansion. In 13 years we have quadrupled our capacity
to 100,000 tons and now we are in our third expansion
to 200,000 tons.
Recently, the company has been studying a possible
joint venture with a to manufacture titanium metal.
Other enterprises that Shairco has developed include
companies manufacturing non-woven polypropylene fabrics,
toner products, building blocks and other architectural
products, a solvent refinery and a precious metals refinery.
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INTERVIEW: TALAL AL-SHAIR,
Chairman and CEO of Shairco and Cristal |
| `The
Red Sea has vast economic potential’ |
 |
TALAL AL-SHAIR
Chairman and CEO of Shairco
and Cristal |
PM Communications: You founded SHAIRCO in
1979 and CRISTAL in 1991, and now you own a giant
diversified group, with activities ranging from
manufacturing and trading to petrochemicals. As
a visionary, what is your piece of advice for
foreign investors coming to Saudi Arabia?
Dr. Al-Shair- Chairman and CEO of CRISTAL: The
factors that determine success vary for each region,
era, and sector. I divide my own experience into
three different stages, spanning through more
than two decades.
During the first decade, my goal was to establish
small to medium sized industrial projects, such
as fiberglass production. I focused on creating
intensive, technology based projects and securing
my position in the market.
Strategic positioning of technically demanding
capital intensive projects were the most important
factors during the second decade. The Red Sea
has a vast economic potential. Today, logistics
and shipping costs determine the viability of
many projects. We anticipated this situation,
thus we established CRISTAL in Yanbu, a TiO2 production
facility importing mineral sand (Synthetic Rutile)
from Australia and Canada and exporting its pigment
to more than 70 countries worldwide. The white
pigment is used in paints, plastics, textiles,
paper, pharmaceuticals, food and many other applications.
CRISTAL developed a business model that is being
used as reference in a number of government agencies
and commercial banks. CRISTAL invested in horizontal
and backward integrations making it one of the
lowest cost producers in the world.
Coming into the third decade, we know exactly
where we stand and where we want to go. We created
Nabaa three years ago, a Yanbu-based business
development company, whose main role will be to
promote and facilitate investment projects. It
spreads along three square kilometers of the industrial
site at Yanbu, developments of which is based
on synergistic clusters of industries. The concept
of industrial clustering is well spread around
Europe, but is relatively new in the Middle East.
Companies will benefit from sharing costs in energy,
stock feeding, distribution and services on top
of potential vertical and horizontal integrations.
Investors will have a wide range of opportunities
to choose from. They might choose to invest in
one project or in a cluster of projects. And Nabaa
will be there to offer already developed platforms
of investments and eliminate possible obstacles.
SABIC also is establishing a mega petrochemical
complex in Yanbu based on similar concepts.
Indeed, this would not be possible without the
hard and effective work from entities like The
Royal Commission for Jubail and Yanbu or SAGIA.
Custodian of the Two Holy Mosques, HRH King Abdullah
is being extremely helpful himself, reforming
the public sector.
| ‘There
are many opportunities that would be very
beneficial to the UK here, and we also need
to know what the UK has to offer’ |
Saudization is a very important challenge. If
we want to succeed, we have to start from the
very bottom, and this can only be accomplished
through motivation and training. School dropout
is a very serious problem in Saudi Arabia, and
these people cannot be forced into small businesses.
We have to encourage our young population through
quality training programs, and that is exactly
what we are doing.
As we speak, more than five hundred kids are
being trained in Yanbu to become qualified professionals
in fields such as industrial painting, welding,
electric wiring, machining
etc. In less
than a year they will be able to claim a monthly
salary of four thousand Saudi Riyals, they can
almost double that if they stay longer and learn
more complicated professions, such as advanced
welding. College graduates cannot claim that amount.
PM Communications: What is your vision on
the benefits the WTO might bring to your line
of businesses?
Dr. Al-Shair- Chairman and CEO of CRISTAL: We
have been waiting this for a long time. It will
upgrade Saudi products, systems, market approach
and the overall quality of business. It will immediately
open new markets for people in the export business
but it will also open mid and long term opportunities
for those who are not.
PM Communications: What new strategies will
you implement in the next few years?
Dr. Al-Shair- Chairman and CEO of CRISTAL: We
will continue to be export oriented, meeting demands
especially in the Middle East and search for opportunities
to invest in technological developments in and
outside Saudi Arabia with potential mergers, acquisitions
and/or joint ventures.
PM Communications: What would you like to
see happen between the UK and the Kingdom of Saudi
Arabia in terms of economic relation?
Dr. Al-Shair- Chairman and CEO of CRISTAL: There
are many opportunities for British investors here.
One of them is the development of vocational schools,
field in which the UK is very successful.
Other fields are, of course, the petrochemical
industries and the emerging mineral industries,
from consulting to engineering to contracting.
Another interesting possibility is taking advantage
of the basic industry here and then investing
in downstream in Europe. We are thinking of taking
our raw pigment, and personalizing the final product
near our European clients, following their specifications.
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| State-of-the-art
route leads to clean gain |
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| Cristal is highly sensitive
to environmental issues. The company surpasses
national and international standards. |
Titanium dioxide pigment (TiO2) is a product
in high demand worldwide. A white powder offering
high opacity, brilliant whiteness and exceptional
UV resistance, it is an essential ingredient in
the manufacture of paints, inks, plastics and
rubber. Other products for which it is used include
soap and toiletries, adhesives, concrete curing
compounds, candles and crayons.
The paint industry consumes more than 50 per
cent of world TiO2 production, followed by the
plastics and paper industries, which account for
19 per cent and 17 per cent respectively. The
largest consumer is the United States, consuming
33 per cent, followed by Europe (24 per cent)
and Japan (8 per cent), and substantial growth
in demand is expected in developing, densely populated
economies such as China and India over the next
decade.
The premium quality TiO2 produced by Cristal
is inert, non-toxic and available in a variety
of grades enabling it to deliver the colour, tone,
strength and protection required by an increasingly
diverse global market.
Cristal employs the chloride route state-of-the-art
technology that produces TiO2 of superior whiteness,
brightness and tight particle size control. The
chloride route also generates lower levels of
pollution than the alternative sulphate route.
Environmental responsibility is at the top of
Cristals agenda. The environmental management
system at the Yanbu Al-Sinaiyah plant exceeds
both national and international regulations. Air
emissions have been continuously reduced and a
policy of zero discharge into the Red Sea is strictly
adhered to.
Affiliation to the American Society for Quality
and the UKs Institute of Quality Assurance
reflects the companys commitment to developing
effective quality management strategies throughout
all areas of its operation.
The plants product application laboratory
is fully equipped for testing paints, pigments,
plastics, powder coatings and inks. Other facilities
include a natural weathering station located in
a high UV marine environment on the Arabian Gulf
and equipment for simulating an accelerated weathering
process on a variety of products.
Cristal also owns and operates the Arabian Chemical
Centre (ACC) in the Western Region of Saudi Arabia,
which boasts state-of-the-art membrane technology
for the production of chlorine gas, a vital ingredient
in the manufacture of pure titanium dioxide. Other
products manufactured by ACC include caustic soda,
hydrochloric acid and sodium hypochlorite. Cristal
is a major shareholder in the Australian company
BeMaX Resources NL, the third-largest supplier
of Rutiles and Zircon.
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