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» CRISTAL-SHAIRCO: A LEADING PRIVATE INDUSTRIAL GROUP WITH A GLOBAL REACH
From motorway lights to airport furniture, civil and military installations to home fittings, there are few places where Shairco products are not in evidence
The Cristal plant in Yanbu has expanded and is now the epicentre of the largest privately owned chemical company in the kingdom.

Viewed at night, the King Fahd Causeway is a 15-mile blaze of golden light reflected in the calm waters of the Gulf of Bahrain. The spectacular illumination of the four-lane highway linking Saudi Arabia with Bahrain comes from 1,600 fibreglass lighting poles supplied by Shairco, a Saudi-owned company that has – quite literally – lit up the Kingdom. Thousands more of Shairco’s lighting poles adorn the streets and a variety of civil and military installations in Saudi Arabia and other countries in the region.

Since its foundation in 1979, Shairco has grown into one of the biggest manufacturers of fibreglass products in the Middle East, supplying items for a wide variety of uses, from industrial, architectural and institutional, to domestic, marine and automotive.
Check in at an international airport anywhere from Riyadh to Tunis, Amman, Cairo, Khartoum, Kuwait, Doha or Tripoli and you will find yourself standing at one of Shairco’s counters or sitting on one of its seats. The company supplied the ceiling of the Islamic Development Bank headquarters in Jeddah, while for the home it manufactures everything from doors, bathtubs and beds to swimming pools. Its factory in Madinat Yanbu al-Sinayah in western Saudi Arabia is one of the biggest of its kind in the world.

Shairco has been involved in a number of high-profile projects in the field of real estate development, including the prestigious Al-Shair residential complex, which commands a superb view of the Prophet’s Holy Mosque in Madinah.

Major projects to which it is currently contributing include a new airport for the Madinah region, the Madinah-Yanbu and Jeddah-Riyadh railways, a free zone in Yanbu and the Nabaa complex of industrial clusters, also in Yanbu.

High standards have won Shairco products international recognition. The Saudi Arabian Standards Organisation has awarded the company a seal of quality mark and it is one of the few firms to have gained ISO 9001 certification for quality management, covering both design and manufacture.

A land link between Saudi Arabia and the island of Bahrain, the King Fahd Causeway is lit by Shairco’s cost-effective fibreglass poles

Talal Al-Shair, Shairco’s founder, Chairman and CEO, also heads Cristal, the largest privately owned chemical company in the Kingdom. Otherwise known as the National Titanium Dioxide Company, Cristal uses rutile ore imported from places such as Australia and Canada to produce TiO2, or titanium dioxide, a pigment used in the manufacture of paints, powder coatings, plastics, textiles, paper and other products.

Based in Jeddah, Cristal is a joint venture owned by three partners: TASNEE, the National Industrialisation Company (66%) and the Gulf Investment Corporation (33%). The sole producer of TiO2 in the Middle East and North Africa, and a leading world supplier, the company has been producing TiO2 at its ultra-modern Yanbu Al-Sinaiyah plant since 1991.

Cristal has built up a strong market worldwide, exporting to more than 70 countries. Liaison with overseas customers is handled from its offices in the UK and Singapore, and the company also owns three warehouses in Europe and one in Singapore.

In 2002 Cristal raised its annual production capacity from 70,000 tons to 100,000 tons to meet steadily increasing global demand. Since then the market for TiO2 has continued to grow, prompting moves by the company to further expand its Yanbu facility.

“Demand for our products is increasing,” says Dr Al-Shair. “We are going through a second expansion. In 13 years we have quadrupled our capacity to 100,000 tons and now we are in our third expansion to 200,000 tons.”

Recently, the company has been studying a possible joint venture with a to manufacture titanium metal.

Other enterprises that Shairco has developed include companies manufacturing non-woven polypropylene fabrics, toner products, building blocks and other architectural products, a solvent refinery and a precious metals refinery.

» INTERVIEW: TALAL AL-SHAIR, Chairman and CEO of Shairco and Cristal
`The Red Sea has vast economic potential’
TALAL AL-SHAIR
TALAL AL-SHAIR
Chairman and CEO of Shairco and Cristal

PM Communications: You founded SHAIRCO in 1979 and CRISTAL in 1991, and now you own a giant diversified group, with activities ranging from manufacturing and trading to petrochemicals. As a visionary, what is your piece of advice for foreign investors coming to Saudi Arabia?

Dr. Al-Shair- Chairman and CEO of CRISTAL: The factors that determine success vary for each region, era, and sector. I divide my own experience into three different stages, spanning through more than two decades.

During the first decade, my goal was to establish small to medium sized industrial projects, such as fiberglass production. I focused on creating intensive, technology based projects and securing my position in the market.

Strategic positioning of technically demanding capital intensive projects were the most important factors during the second decade. The Red Sea has a vast economic potential. Today, logistics and shipping costs determine the viability of many projects. We anticipated this situation, thus we established CRISTAL in Yanbu, a TiO2 production facility importing mineral sand (Synthetic Rutile) from Australia and Canada and exporting its pigment to more than 70 countries worldwide. The white pigment is used in paints, plastics, textiles, paper, pharmaceuticals, food and many other applications. CRISTAL developed a business model that is being used as reference in a number of government agencies and commercial banks. CRISTAL invested in horizontal and backward integrations making it one of the lowest cost producers in the world.

Coming into the third decade, we know exactly where we stand and where we want to go. We created Nabaa three years ago, a Yanbu-based business development company, whose main role will be to promote and facilitate investment projects. It spreads along three square kilometers of the industrial site at Yanbu, developments of which is based on synergistic clusters of industries. The concept of industrial clustering is well spread around Europe, but is relatively new in the Middle East. Companies will benefit from sharing costs in energy, stock feeding, distribution and services on top of potential vertical and horizontal integrations. Investors will have a wide range of opportunities to choose from. They might choose to invest in one project or in a cluster of projects. And Nabaa will be there to offer already developed platforms of investments and eliminate possible obstacles. SABIC also is establishing a mega petrochemical complex in Yanbu based on similar concepts.

Indeed, this would not be possible without the hard and effective work from entities like The Royal Commission for Jubail and Yanbu or SAGIA. Custodian of the Two Holy Mosques, HRH King Abdullah is being extremely helpful himself, reforming the public sector.

‘There are many opportunities that would be very beneficial to the UK here, and we also need to know what the UK has to offer’

Saudization is a very important challenge. If we want to succeed, we have to start from the very bottom, and this can only be accomplished through motivation and training. School dropout is a very serious problem in Saudi Arabia, and these people cannot be forced into small businesses. We have to encourage our young population through quality training programs, and that is exactly what we are doing.

As we speak, more than five hundred kids are being trained in Yanbu to become qualified professionals in fields such as industrial painting, welding, electric wiring, machining …etc. In less than a year they will be able to claim a monthly salary of four thousand Saudi Riyals, they can almost double that if they stay longer and learn more complicated professions, such as advanced welding. College graduates cannot claim that amount.

PM Communications: What is your vision on the benefits the WTO might bring to your line of businesses?

Dr. Al-Shair- Chairman and CEO of CRISTAL: We have been waiting this for a long time. It will upgrade Saudi products, systems, market approach and the overall quality of business. It will immediately open new markets for people in the export business but it will also open mid and long term opportunities for those who are not.

PM Communications: What new strategies will you implement in the next few years?

Dr. Al-Shair- Chairman and CEO of CRISTAL: We will continue to be export oriented, meeting demands especially in the Middle East and search for opportunities to invest in technological developments in and outside Saudi Arabia with potential mergers, acquisitions and/or joint ventures.

PM Communications: What would you like to see happen between the UK and the Kingdom of Saudi Arabia in terms of economic relation?

Dr. Al-Shair- Chairman and CEO of CRISTAL: There are many opportunities for British investors here. One of them is the development of vocational schools, field in which the UK is very successful.

Other fields are, of course, the petrochemical industries and the emerging mineral industries, from consulting to engineering to contracting.

Another interesting possibility is taking advantage of the basic industry here and then investing in downstream in Europe. We are thinking of taking our raw pigment, and personalizing the final product near our European clients, following their specifications.

State-of-the-art route leads to clean gain
Cristal is highly sensitive to environmental issues. The company surpasses national and international standards.

Titanium dioxide pigment (TiO2) is a product in high demand worldwide. A white powder offering high opacity, brilliant whiteness and exceptional UV resistance, it is an essential ingredient in the manufacture of paints, inks, plastics and rubber. Other products for which it is used include soap and toiletries, adhesives, concrete curing compounds, candles and crayons.

The paint industry consumes more than 50 per cent of world TiO2 production, followed by the plastics and paper industries, which account for 19 per cent and 17 per cent respectively. The largest consumer is the United States, consuming 33 per cent, followed by Europe (24 per cent) and Japan (8 per cent), and substantial growth in demand is expected in developing, densely populated economies such as China and India over the next decade.

The premium quality TiO2 produced by Cristal is inert, non-toxic and available in a variety of grades enabling it to deliver the colour, tone, strength and protection required by an increasingly diverse global market.

Cristal employs the chloride route state-of-the-art technology that produces TiO2 of superior whiteness, brightness and tight particle size control. The chloride route also generates lower levels of pollution than the alternative sulphate route.

Environmental responsibility is at the top of Cristal’s agenda. The environmental management system at the Yanbu Al-Sinaiyah plant exceeds both national and international regulations. Air emissions have been continuously reduced and a policy of zero discharge into the Red Sea is strictly adhered to.

Affiliation to the American Society for Quality and the UK’s Institute of Quality Assurance reflects the company’s commitment to developing effective quality management strategies throughout all areas of its operation.

The plant’s product application laboratory is fully equipped for testing paints, pigments, plastics, powder coatings and inks. Other facilities include a natural weathering station located in a high UV marine environment on the Arabian Gulf and equipment for simulating an accelerated weathering process on a variety of products.

Cristal also owns and operates the Arabian Chemical Centre (ACC) in the Western Region of Saudi Arabia, which boasts state-of-the-art membrane technology for the production of chlorine gas, a vital ingredient in the manufacture of pure titanium dioxide. Other products manufactured by ACC include caustic soda, hydrochloric acid and sodium hypochlorite. Cristal is a major shareholder in the Australian company BeMaX Resources NL, the third-largest supplier of Rutiles and Zircon.